DESCRIPTION
A "TRIO BLOCK" 40 BPM Automatic Filling, Plugging, and Capping Machine for eye drops is a machine designed to automate the process of filling, plugging (inserting inner caps), and capping (attaching outer caps) of eye drop bottles at a rate of 40 bottles per minute. It combines these three essential packaging steps into one compact unit, streamlining the production line and ensuring consistent and efficient processing.
KEY FEATURES AND ADVANTAGES
Automatic Operation :
The machine automates the entire process from filling to capping, minimizing manual handling and increasing production speed.
Filling :
It accurately dispenses the correct volume of eye drop liquid into the bottles, often using precision filling systems like servo-driven syringes or peristaltic pumps.
Plugging :
It precisely inserts the inner cap (plug) into the bottle, often using a servo-driven pick-and-place system for accurate placement.
Capping :
It securely applies the outer cap to the bottle, often using a torque-based capping system to ensure a proper seal.
Compact Design :
The TRIO BLOCK design integrates all three functions into a single, relatively compact machine, saving space and simplifying the production line.
High Speed :
The machine can process 40 bottles per minute (40 BPM), indicating a high production capacity.
Material Compatibility :
The machine is typically designed with stainless steel components (e.g., SS 316 for liquid contact parts) to ensure hygiene and compatibility with pharmaceutical products.
Safety Features :
It may include features like "No Vial, No Cap" detection, preventing wasted materials and potential errors.
Changeover :
The machine is designed for easy changeover between different bottle sizes or fill volumes, minimizing downtime.
Sterile Environment :
The machine is often designed for operation in a sterile environment, such as under laminar flow, to maintain product purity.
Increased Efficiency :
Automating the filling, plugging, and capping processes leads to higher production rates and reduced labor costs.
Improved Accuracy and Consistency :
Precise filling and capping reduce product wastage and ensure consistent quality across all bottles.
Reduced Contamination Risk :
The automated process and sterile design minimize the risk of contamination, crucial for pharmaceutical products.
Cost Savings :
While the initial investment may be higher, the increased efficiency and reduced product loss can lead to long-term cost savings.